Tungsten Carbide (TiC)-Inlaid Crushing Wall and Mantle Lining Plates—Wear Parts for Cone Crushers
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Product Description
- 产品描述
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Product Introduction
In the mining and aggregate industries, addressing pain points such as rapid wear of cone crushers, high maintenance costs, and frequent downtime— Titanium carbide (TiC)-inlaid crushing chamber walls and crushing walls Its innovative design is becoming a breakthrough choice in the industry. Below is an analysis of the product’s core values:
1. Ultra-long lifespan design: Reducing overall operation and maintenance costs
◎ Targeted Reinforcement Technology: By embedding titanium carbide wear-resistant blocks into the vulnerable areas (such as edges and impact points) of the mantle and crushing wall—key components of cone crushers—a localized, high-strength protective layer is formed. As a result, the service life of titanium carbide crusher wear parts is 3 to 5 times longer than that of conventional high-manganese steel components.
◎ Reduce downtime losses: The replacement frequency is reduced by more than 60%. Titanium carbide (TiC)-inlaid crushing chamber walls and crushing walls Significantly reduce unplanned downtime and ensure a continuous production rhythm.
◎ Economic Comparison: Although the initial investment is slightly higher, the average annual maintenance costs are reduced by 40%, yielding significant long-term benefits.
2. Performance upgrade: Stable production of high-quality aggregates
◎ Dynamic blade retention: With a hardness of over HV3000 (approximately twice that of cemented carbide), the titanium carbide-inlaid cone crusher liner maintains a sharp crushing profile over the long term, thereby avoiding the particle size inconsistencies caused by wear in conventional liners.
◎ Precise crushing control: The material crushing trajectory is stable, reducing the proportion of needle- and flake-shaped particles in the finished product by 15%-20%, thus meeting the standards for high-end infrastructure and commercial concrete aggregates.
◎ High-efficiency output: Tungsten carbide (TiC)-inlaid crushing walls and roll jaws In conjunction with optimized cavity design, the throughput per unit of energy consumption is increased by 8% to 12%.
3. Adaptability to Extreme Conditions: Expanding Application Scenarios
◎ Heat-crack resistance: Titanium carbide has a melting point as high as 3,160°C, eliminating any risk of softening or deformation even under high-temperature crushing conditions (such as those encountered when processing metallic ores and quartzite).
◎ Corrosion-resistant protection: A dense oxide layer formed through surface nitriding treatment resists corrosion in acidic/humid environments, extending the service life of equipment in tropical and coastal mining areas.
◎ Handling of ultra-hard materials: Capable of stably crushing materials with a compressive strength of 300 MPa or higher (such as basalt and granite), with a 25% improvement in crushing ratio retention.
4. Intelligent service support
◎ Customized Inlay Design: Optimize the distribution density and morphology of titanium carbide based on material characteristics (abrasiveness, humidity, particle size) to achieve a balance between service life and efficiency.
Industry empirical data
◎ A certain granite crushing project: After replacing the carbide-titanium-inlaid cone crusher liners, the service life per set has been extended from 700 hours to 2,200 hours, and the cost per ton has decreased by 34%.
◎ A certain iron ore production line: The number of annual shutdowns has been reduced from 15 to 5, and capacity utilization has increased to 91%.
Three key reasons to choose crusher walls and gyratory mantle liners lined with titanium carbide (TiC)
① Optimal lifecycle cost: Leveraging technological premium to unlock long-term cost reduction potential.
② Dual improvement in production quality and efficiency: A leap from “ensuring operations” to “optimizing output”
③ Green and sustainable: Reducing the generation of scrap steel and the frequency of its transportation, thereby lowering the carbon footprint by 18%.
Applicable models:
Titanium carbide insert-lined crushing walls and titanium carbide insert-lined mantle walls cover the entire range of cone crusher models from leading brands (such as Sandvik, Metso, Symons, etc.), and support OEM and customized production.
For compatibility analysis or on-site testing solutions, please contact our technical team to receive end-to-end efficiency-enhancing services—from component selection to maintenance—for cone crushers.
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Other products
Duma Machinery's main products include: mantle and concave liners, crushing walls, and distribution plates for cone crushers; jaw plates, side guards, and pressure bars for jaw crushers; lining plates for ball mills, autogenous mills, and other equipment; impact crusher hammers and impact plates; as well as hammer heads, screen bars, liner blocks, and other wear-resistant alloy steel components for metal shredders.