Titanium Carbide Inlaid Fixed and Swing Jaw Plates – Wear Parts for Jaw Crushers, Jaw Plate DM-21
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Product Description
- 产品描述
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Product Introduction
The core strength of a jaw crusher depends on the wear resistance of its jaw plates. Titanium Carbide Inlaid Fixed and Swing Jaw Plates An innovative jaw plate featuring an MN-grade high-manganese steel matrix combined with a titanium carbide (TiC)-embedded casting process redefines the lifecycle management logic for wear parts in jaw crushers:
1. Ultra-dimensional anti-wear system
◎ Strategic Placement: Based on the dynamic thermomechanical wear map of the fixed and swing jaw plates, TiC alloy modules are implanted in stress-concentrated areas (tooth roots/occlusal surfaces), resulting in a 300% improvement in the impact and wear resistance of the TIC-inlaid jaw plates.
◎ Dual-stage life enhancement: Compared to conventional jaw plates, Titanium Carbide Inlaid Fixed and Swing Jaw Plates The maintenance cycle is extended by 2.5 times, and the number of annual shutdowns for maintenance is ≤3.
◎ MN-TIC Composite Matrix:
▸ MN13Cr2+TiC: Cost-effective solution for medium-hard rock formations (compressive strength ≤ 200 MPa)
▸ MN18Cr2+TiC: Standard configuration for high-abrasion conditions (basalt/iron ore)
▸ MN22Cr2+TiC: Special Ultra-Hard Rock Stratum Breakthrough Solution (Compressive Strength ≥ 320 MPa)
2. Smart Crushing Gain
◎ Geometrically locked cutting edge: HV2800+ titanium carbide tooth peaks maintain a constant bite angle, reducing over-crushing rate by 18%.
◎ Energy efficiency optimization: The power consumption per unit output has increased by 15%, and the cost of electricity consumption per ton has decreased by 0.8 yuan.
◎ Precise particle size control: The proportion of cubic-shaped finished products is ≥92%, meeting the Class II requirements of the national standard for manufactured sand.
3. All-State Environment Conqueror
◎ Heat-fatigue-resistant coating: Withstands 800℃ thermal shock under continuous crushing conditions.
◎ Nanocrystalline grain boundary corrosion resistance: Verified through pH 1–12 acidic and alkaline environments, the service life in humid and hot mining areas is increased by a factor of 2.8.
◎ Anti-plastic-deformation layer: Maintains tooth profile integrity under impact from metallic inclusions.
4. Value validation
▶ Construction waste crushing line: The processing capacity of a single jaw plate has exceeded 280,000 tons, representing a 260% increase in efficiency compared to the previous year’s MN13 model.
▶ Granite sand-making project: Annual maintenance costs reduced by 190,000 yuan, and equipment availability increased to 94%.
5. Technological Advantages
✓ Dynamic embedded topology technology: Titanium Carbide Inlaid Fixed and Swing Jaw Plates Customize the density of insert distribution based on the material’s rheological properties.
✓ Gradient fusion process: Ensures the bonding strength between the TiC alloy and the matrix reaches 620 MPa.
✓ Third-level quality traceability: 36 quality control checkpoints—from raw materials to finished products—covering the carbide-titanium inlaid fixed jaw plate and the carbide-titanium insert swing jaw plate.
Click to get the “Efficiency Enhancement Plan for Jaw Crusher Wear-Resistant Systems” and immediately kickstart the upgrade path for your crushing production line.
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Other products
Duma Machinery's main products include: mantle and concave liners, crushing walls, and distribution plates for cone crushers; jaw plates, side guards, and pressure bars for jaw crushers; lining plates for ball mills, autogenous mills, and other equipment; impact crusher hammers and impact plates; as well as hammer heads, screen bars, liner blocks, and other wear-resistant alloy steel components for metal shredders.